LINGKE SERVO ULTRASONIC WELDING MACHINE L3000 – High Precision, Superior Stability

Product Introduction

The Servo Ultrasonic Welder L3000 is the latest generation of ultrasonic welding machines from Lingke Ultrasonics. Equipped with a modern servo control system, it delivers exceptional welding precision of up to 0.01mm and superior operational stability in all industrial production environments.

With over 32 years of experience, Lingke stands as a world-leading manufacturer of ultrasonic welding equipment, serving hundreds of thousands of global enterprises across various sectors including medical, electronics, automotive, and engineered plastics.

In Vietnam, Namsonic proudly serves as the official representative of Lingke Ultrasonics, providing cutting-edge ultrasonic welding solutions along with top-tier support services to customers.

Key Advantages of L3000 Servo I

The L3000 Servo I ultrasonic welding machine is engineered to meet the most stringent demands for precision and performance:

• Optimal Welding Accuracy: Integrates a high-precision servo motor combined with a precise electric cylinder, ensuring stable output and precise control over welding speed and stroke. It achieves a positional accuracy of 0.01mm and a time accuracy of 1ms, supporting multi-stage welding for higher efficiency and consistent weld quality.
• Heavy-Duty Linear Slide Rail: The column and horizontal plate are crafted from high-strength, precise, anti-oxidation steel, ensuring rigid and robust construction. This allows the welding head to move smoothly, stably, and without deviation, significantly enhancing welding efficiency and quality.
• Three-Stage Pressure Control: Flexible pressure adjustment across three distinct stages optimizes welding performance and significantly improves weld quality on various materials.
• Powerful and Stable Output Power: Guarantees continuous, uninterrupted welding capability, thereby maximizing production output.
• Digital Amplitude Adjustment: Welding amplitude can be flexibly adjusted from 10% – 100% with a fine resolution of 1%.
• Smart Operation & Maintenance Support: Features integrated MES system and the capability to connect machines to the internet for remote monitoring and control (IoT), optimizing efficiency and minimizing downtime.
• Durable, Safe Design: The high-strength seamless steel tube column enhances overall rigidity and movement accuracy. The integrated electrical box includes essential protection functions for short circuits, overcurrent, overvoltage, and overload. It can also detect loose or damaged horns, boosters, and transducers, providing timely warnings.
• Flexible Converter Connection: The transducer connection utilizes a high-frequency connector, allowing 360° rotation for smooth, stable connections and easy adjustment of the horn angle.
• International Standards Compliance: The product adheres to international CE and FCC certification standards.

Intelligent Control Features

The L3000 Servo I is equipped with intelligent control features that provide maximum flexibility and convenience for operators:

• 3 Main Welding Modes: Time, Energy, and Travel (Stroke).
• 5 Flexible Operation Modes:
  • Manual Mode
  • Time Mode
  • Energy Mode
  • Travel Absolute Mode
  • US Stop Mode
• 4 Diverse Activation Modes:
  • Time Trigger
  • Travel Trigger
  • Pressure Trigger
  • Calculate Time from Source
• 5 Intelligent Management Systems:
  • Amplitude Management
  • Weld Quality Management
  • Welding Formula Management
  • Production Data Output
  • Security Management
• 4 Intelligent Feedback Functions:
  • Automatic Fault Detection
  • Real-time Frequency Tracking
  • Frequency Lock
  • Circuit Voltage Stabilization
• Automatic Frequency Scanning: Periodically scans the frequency of the transducer assembly and corrects any frequency drift (can be toggled on or off).

IoT Connectivity and System Integration

With advanced connectivity and system integration capabilities, the L3000 Servo I helps you optimize your production processes:

• Supports WiFi/4G connectivity and RS232/RS485 ports, allowing easy data export to printers or other devices.
• Connects machines to the internet for remote monitoring and control (IoT).
• Seamlessly integrates with MES (Manufacturing Execution System) for comprehensive production management, detailed data retrieval, and real-time alerts.
• Automatically stores production data and history, providing robust support for process analysis and improvement.
• The system’s open signal port allows for configurable on/off options based on specific demands.

Technical Specifications

Wide Applications in Production

The L3000 Servo I ultrasonic welding machine is widely trusted across various industries due to its versatile welding capabilities for different materials:

• Medical Devices: Welding plastic instruments, syringes, and medical valves requiring high sealing integrity and precision.
• Consumer Electronics: Applied in the manufacturing of electronic device housings, speakers, sensors, displays, and more.
• Automotive & Motorcycle: Welding dashboards, sensors, lamp housings, and other plastic components.
• Engineered Plastic Products: Compatible with various common plastic materials like PP, PE, PC, ABS, PA, and other specialized engineering plastics.

Why Choose Lingke & Namsonic?

By choosing Lingke through Namsonic, you are selecting a reliable partner with outstanding advantages:

• Lingke – Global Leader:
  • #1 in Global Sales: 102,827 units/year (2024 data), affirming its leading market position.
  • #1 in Production Scale: An 18,000 m² factory equipped with 104 modern processing machines.
  • #1 in Technology: A team of 39 top R&D engineers and holding 271 patents.
  • 32 Years of Experience: Established in 1993, we bring professionalism and extensive experience.
• Namsonic – Official Representative in Vietnam:
  • Highly Skilled Technical Team: Namsonic boasts a team of engineers deeply trained in ultrasonic welding technology, always ready to support customers from consultation and installation to operation and maintenance.
  • Genuine Warranty: Products are covered by Lingke’s manufacturer’s warranty, ensuring maximum benefits for customers.
  • Prompt Technical Support: With a technical team located in Vietnam, Namsonic commits to quickly resolving issues and providing maintenance, minimizing downtime and ensuring continuous operation for your business.
  • Optimal Solutions: We not only supply products but also offer comprehensive ultrasonic welding solutions tailored to your specific production needs and requirements.
  • Genuine Spare Parts: We guarantee the supply of genuine, high-quality replacement parts, extending the lifespan of your equipment.

Contact for Quotation & Consultation

Should you require a quotation, product demonstration, or in-depth consultation on ultrasonic welding solutions tailored to your production needs, please do not hesitate to contact Namsonic’s technical team directly. We are always ready to assist you!