Product details
Ultrasonic Quilting Machine: A Revolutionary Approach to Textile Bonding
The ultrasonic quilting machine has revolutionized the textile industry by offering a more efficient and precise method for joining quilt layers. By harnessing the power of high-frequency sound waves, this innovative machine creates strong, durable, and aesthetically pleasing seams without the need for traditional sewing techniques.
Ultrasonic quilting machines utilize high-frequency sound waves, typically ranging from 20 to 40 kHz, to create a strong bond between fabric layers. A specialized tool, known as transducer and horn, transmits the vibrations to the fabric, generating heat and pressure that melts the fibers at the interface; and after that creating a solid, durable seam This method also allows for the creation of various patterns and textures on the fabric’s surface.
Advantages of Ultrasonic Quilting Machine
- Speed and Efficiency: Ultrasonic quilting machines offer significantly faster production times compared to traditional quilting methods.
- Precision and Quality: The high-frequency vibrations create precise and consistent seams, resulting in a superior finish. Ultrasonic quilting also minimizes the risk of fraying or unraveling, ensuring the longevity of the quilt.
- Versatility: Ultrasonic quilting machines can be used to join a wide range of materials, including fabrics, non-woven materials, films, and foams.
- Environmental Friendliness: Ultrasonic quilting is a clean and environmentally friendly process. It eliminates the need for adhesives or other chemicals, reducing waste and minimizing the impact on the environment.
Applications of Ultrasonic Quilting Machine
Ultrasonic quilting machines find extensive applications in various industries, including:
- Textile Industry: Used for quilting blankets, comforters, and other bedding products.
- Automotive Industry: Employed in the production of automotive interiors, such as headliners and seat covers.
- Medical Industry: Utilized for manufacturing medical textiles and protective gear.
Specifications of Ultrasonic Quilting Machine
| Voltage | 380V |
| Power | Custom-designed |
| Frequency | 20KHz |
| Quantity of Ultrasonic head | 10-20 |
| Air pressure | 4-6 bar |
| Working Width | Maximum 1550mm |
| Material thickness | |
| Speed | 0-1200m/ minute |
| Embossing roller | Custom-designed |
Choose Namsonic’s ultrasonic quilting machine:
Our team of highly skilled engineers specializes in ultrasonic technology and can provide you with the optimal solution to meet your specific needs. We offer competitive pricing, fast turnaround times, and a comprehensive warranty. With over 15 years of experience in the ultrasonic industry, we can quickly diagnose and resolve any issues that may arise. Contact Namsonic today for a free consultation and quote
