Ultrasonic Cutting on Looms

Ultrasonic Cutting on Looms: Revolutionizing Packaging

Ultrasonic cutting on looms has emerged as a revolutionary technology in the packaging industry, particularly for the production of Flexible Intermediate Bulk Containers (FIBCs) and Jumbo bags. This advanced technique leverages the power of ultrasonic waves to create precise and efficient cuts, significantly enhancing the production process.

Thanks to our ultrasonic combined welding and cutting technology, these devices will help you to obtain clean and strong edges.  As a result, edges cutting quality consistency, will ensure an easy use of the product on any downstream final make-up operations of the FIBC.

How Ultrasonic cutting on looms works?

The ultrasonic slicer makes cutting and welding at the same time by using ultrasonic sonotrode and roller under it.

• Ultrasonic Sonotrode: A specially designed tool, called an ultrasonic sonotrode, is attached to a transducer that converts electrical energy into high-frequency vibrations.
• Material Placement: The material to be cut and sealed is placed between the sonotrode and a roller.
• Vibration and Heat Generation: As the sonotrode vibrates at ultrasonic frequencies, it generates heat at the point of contact with the material.
• Material Softening: The heat softens the material, making it more pliable and easier to cut and seal.
• Cutting and Sealing: The sonotrode’s movement and the pressure applied by the roller simultaneously cut the material and bond the edges together.

Technical informations of Namsonic Ultrasonic cutting on looms

• Generator: Power: 1000W – 2000W – 2600W…
• Roller: designed to customer specifications
• Cooling system to maintain a constant temperature of the sealing point and to fix the melting result
• Non-cutting detection
• Connections to loom

Advantages of Ultrasonic Cutting for Packaging

• Superior Cut Quality: Ultrasonic cutting produces clean, burr-free edges, eliminating the need for post-processing and ensuring a high-quality finish.
• Increased Speed and Efficiency: By eliminating the need for mechanical blades, ultrasonic cutting offers significantly faster production speeds, boosting overall efficiency.
• Reduced Material Waste: The precise nature of ultrasonic cutting minimizes material waste, leading to cost savings and a more sustainable production process.
• Versatility: Ultrasonic cutters can be used to cut a wide range of materials, including woven and non-woven fabrics, as well as plastic films.
• Improved Safety: Ultrasonic cutting eliminates the risk of injuries associated with traditional cutting methods, creating a safer working environment.

Applications in FIBC and Jumbo Bag Production

Ultrasonic cutting technology is particularly well-suited for the production of FIBCs and Jumbo bags. By precisely cutting and sealing these containers, manufacturers can ensure product integrity, durability, and compliance with industry standards.

• Custom Sizing: Ultrasonic cutting enables the production of FIBCs and Jumbo bags in a variety of custom sizes and shapes, meeting the specific needs of different industries.
• Enhanced Seam Strength: The ultrasonic welding process creates strong, hermetic seals, preventing product leakage and contamination.
• Improved Aesthetics: The clean, finished edges produced by ultrasonic cutting enhance the overall appearance of FIBCs and Jumbo bags.

Benefits for the Packaging Industry

• Reduced Production Costs: By increasing efficiency and minimizing waste, ultrasonic cutting can significantly reduce production costs.
• Improved Product Quality: The precision and consistency of ultrasonic cuts lead to higher-quality packaging products.
• Increased Sustainability: Ultrasonic cutting is an environmentally friendly process, as it reduces waste and energy consumption.

Choosing Namsonic Ultrasonic Cutting on Looms:

Namsonic is a leading provider of high-quality ultrasonic rollers, including JUMBO packaging rollers. Crafted from premium materials, our rollers offer exceptional durability, wear resistance, and heat tolerance. With precise manufacturing, Namsonic ultrasonic rollers meet the diverse needs of the packaging industry, enhancing production efficiency and product quality.

Additional Services Offered by Namsonic

Beyond ultrasonic roller, Namsonic provides a comprehensive range of ultrasonic solutions:

• Customized Ultrasonic Equipment: We design and manufacture tailored ultrasonic welding, cutting, cleaning, homogenization, and extraction machines.
• Ultrasonic Components: Our product line includes generators, transducers, and welding horns.
• Repair Services: We offer repair services for ultrasonic machines and other industrial equipment, such as weaving machines, fabric cutting machines, and corona treatment machines.

Contact Namsonic today for a free consultation and quote!