Product details
What is Ultrasonic Booster?
An ultrasonic booster, also known as an amplitude transformer, is a crucial component in an ultrasonic welding system. Its primary function is to amplify the vibration amplitude of the ultrasonic waves transmitted from the transducer, thereby enhancing the welding efficiency and accuracy.
Our ultrasonic booster is a precision-engineered component designed to amplify the vibration amplitude of ultrasonic waves. This enhancement significantly improves the efficiency and accuracy of your ultrasonic welding process. Whether you’re welding plastics, metals, or fabrics, our booster provides the power and precision you need.
Key Features of Ultrasonic Booster
- Customizable gain factors: Choose from a wide range of gain factors to match your specific application.
- Precise frequency matching: Ensures optimal energy transfer and welding results.
- Durable construction: Built to withstand demanding industrial environments.
- Easy installation: Designed for quick and simple integration into your ultrasonic system.
- Wide range of sizes and shapes: Available to accommodate various welding horn configurations.
Role of Ultrasonic Booster:
- Modulating the displacement at the welding horn’s working surface: The booster adjusts the vibration amplitude of the ultrasonic waves at the point of contact with the welding horn, influencing the displacement of the horn on the material’s surface. This adjustment optimizes the welding process for different materials and applications.
- Supporting horn fixture: Boosters can be designed with grooves or holes to facilitate the installation and precise positioning of the welding horn, ensuring optimal welding efficiency.
- Resonant frequency of the booster: The resonant frequency of the booster must match the resonant frequency of the welding horn to ensure the most efficient energy transfer. When the resonant frequencies align, the booster creates a mechanical resonance, amplifying the vibration amplitude at the contact point with the welding horn.
Booster Gain Factor:
Each booster has a specific gain factor, represented by the ratio of the booster’s output vibration amplitude to the input vibration amplitude from the transducer. The gain factor is indicated by the booster’s color, with common gain levels as follows:
- Green: gain 0.5:1
- Purple: gain 0.75:1
- Blue: gain 1:1
- Gray: gain 1.25:1
- Yellow: gain 1.5:1
- Silver: gain 2.0:1
- Black: gain 2.5:1
Selecting the appropriate booster gain factor depends on various factors such as material thickness, material hardness, welding power, and required joint accuracy.
Choosing Ultrasonic Booster from Namsonic:
- Over 10 years of experience working with various ultrasonic machines
- Free consultation on the most suitable solutions
- As a manufacturer, Namsonic can design and manufacture custom-made boosters
- Fast turnaround time
- Long-term warranty in Vietnam
Additionally, Namsonic provides:
- Various ultrasonic machines: welders, cutters, cleaners, homogenizers, and custom-designed ultrasonic extraction machines
- Ultrasonic consumables: generators, transducers, welding horns
- Ultrasonic machine repair services and electronic circuit repairs
Contact Namsonic today for free consultation and quotation!
